Air Handler ¾ HP Motor  - 5100 Series (Non-Current)

The Steffes ¾ HP Air Handler is an optional device used to interface the Comfort Plus Hydronic with a centrally ducted heating or cooling system. The Air Handler includes a plenum assembly, supply air blower, water coil, air filter, wiring harness, and hardware kit.

OPERATION

When the Comfort Plus Hydronic system receives a heat call from the air handler’s room thermostat, the primary loop pump (circulator) is energized to circulate water through the heat exchanger. At the same time, the air handler’s pump (circulator) and the supply air blower are energized. The pump circulates the hot water through the air handler’s water coil and the supply air blower extracts the heat from the water in the coil and delivers it to the appropriate heating zone through the ductwork. When connected directly to the Comfort Plus Hydronic system, the air handler also directs heat lost statically into the living space providing automatic static heat recovery. If used with a heat pump, the air handler has the ability to monitor the outlet air temperature and provide comfort modulation as needed.

SPECIFICATIONS

Specification

Value

Maximum Outlet Temperature

120°F

Maximum Static Pressure

.75 inches H2O

Maximum Water Coil Output

80,000 BTU/hr

Maximum A-Coil Size - Front Access

25.4"W X 22.25"H X 21.2"D

Inner Dimensions of A-Coil Area

26.4"W X 24.5"H X 21.2"D

Voltage

240/208 VAC

Wattage

1,300

Supply Air Blower

3/4 HP, 60 HZ

WARNING

HAZARDOUS VOLTAGE: Risk of electric shock. Can cause injury or death. Disconnect all remote electric power supplies before installing and/or servicing.

HIGH TEMPERATURES: Risk of burn. Can cause personal injury. Do not install air handler when outer surfaces of the system are hot.

INSTALLATION

De-energize System

De-energize the Comfort Plus Hydronic system and unbox the Air Handler.

Remove Supply Blower Cover

Remove cover from the supply blower opening (Figure 1) of the Air Handler and locate the hardware kit.

Figure 1:

Remove Coil and Filter Covers

Remove coil and filter covers. Then, remove the water coil access panel of the Air Handler.

Remove Screw and Position the Coil in Place

During shipping, the water coil is held in place by one screw on the right side panel of the Air Handler. Remove the screw and lower the water coil into place. Secure the water coil and the A-coil tray with the screws provided in the hardware kit.

Replace Screws

Replace the five bottom, back screws on the right side of the Comfort Plus Hydronic system with five of the 7/8” screws provided in the hardware kit (Figure 3).

NOTE: Do NOT run the new screws all the way in. They should remain out about 3/8”.

Attach Air Handler

Tilt the Air Handler and set it onto the screws protruding from the right side of the Comfort Plus Hydronic system (Figure 4). Attach the Air Handler to the right side of the Comfort Plus Hydronic system using screws provided in the hardware kit. Refer to Figure 2 for placement of the Air Handler in relation to the Comfort Plus Hydronic system.

Remove Knockouts

Remove the two knockouts on the water coil access panel and attach it to the Air Handler.

ELECTRICAL WIRING

Remove Electrical Panel Cover

Remove the electrical panel cover of the Comfort Plus Hydronic system and locate the five (5) air handler wires in the lower right side of the electrical compartment.

Remove Resistor on Brown Wires

Remove and discard the resistor connecting the two brown wires.

Route Wiring Harness

Route wiring harness from the Air Handler to the Comfort Plus Hydronic system through the conduit (Figure 2) provided in the hardware kit.

Connect Wires from Air Handler to Comfort Plus

Connect the wires from the Air Handler to the corresponding colored wires from the Comfort Plus Hydronic system. Refer to Air Handler Wiring Diagram (Figure 5) or the Line Voltage Wiring Diagrams for more information.

Connect Ground Wire

Connect the green ground wire (Figure 5) to one of the sheet metal screws that secure the circuit breaker stand off.

WARNING

Risk of personal injury or property damage. Water temperatures used for the Air Handler may not be acceptable for other heating zones in the installation. It is the responsibility of the installer to ensure that proper tempering devices are in place.

PLUMBING

Installation of the water coil plumbing should be completed in a manner similar to the design shown in Typical System Plumbing Diagram (Figure 6).

Figure 6

NOTE: It is the responsibility of the installer to prevent involuntary flow of the water to the air handler. Not doing so may cause limit tripping or decreased heat pump efficiency. Use of a check valve, zone valve, etc. may help in this situation.

AIR DELIVERY

Verify Blower Speed is Correct

Use the System Air Delivery Matrix to verify that the supply air blower speed is set correctly for the application.

Supply Air Delivery Matrix

Supply Air

Blower Speed

Static Pressure (inches water column).

External static pressure should not exceed . 75 inches water column

0.25

0.50

 0.75

High (CFM)

2030

 1760

1500

Medium (CFM)

1970

1680

1425

Low (CFM)

1890

1630

N/A

Install Electrical Panel Cover

Install the supply blower cover and the A-coil cover on the Air Handler. Then, install the electrical panel cover on the Comfort Plus Hydronic system.

Verify Filter is in Place

Verify that the filter is in place in the filter tray, install the filter door, and re-energize the Comfort Plus system.

MAINTENANCE & CLEANING

The filter in the Air Handler should be replaced on a regular basis and general cleaning of the cabinet should be conducted at the user's discretion. No additional routine maintenance is required with the Air Handler.

If utilizing a heat pump or air conditioner with the Air Handler, follow the manufacturer's cleaning recommendations for those devices.

1200335 Rev 1 05/13/04