Air Handler ½ HP Motor  - 5100 Series (Non-Current)

The Steffes ½ HP Air Handler is an optional device used to interface the Comfort Plus Hydronic with a centrally ducted heating or cooling system. The Air Handler includes a plenum assembly, supply air blower, water coil, air filter, wiring harness, and hardware kit.

OPERATION

When the Comfort Plus Hydronic system receives a heat call from the air handler’s room thermostat, the primary loop pump (circulator) is energized to circulate water through the heat exchanger. At the same time, the air handler’s pump (circulator) and the supply air blower are energized. The pump circulates the hot water through the air handler’s water coil and the supply air blower extracts the heat from the water in the coil and delivers it to the appropriate heating zone through the ductwork. When connected directly to the Comfort Plus Hydronic system, the air handler also directs heat lost statically into the living space providing automatic static heat recovery. If used with a heat pump, the air handler has the ability to monitor the outlet air temperature and provide comfort modulation as needed.

SPECIFICATIONS

Specification

Value

Maximum Outlet Temperature

120°F

Maximum Static Pressure

.75 inches H2O

Maximum Water Coil Output

60,000 BTU/hr

Maximum A-Coil Size - Front Access

20"W X 22"H X 21.2"D

Inner Dimensions of A-Coil Area

21.2"W X 24.25"H X 21.2"D

Voltage

240/208 VAC

Wattage

1,130

Supply Air Blower

1/2 HP, 60 HZ

NOTE: If installing a heat pump or air conditioning coil larger than the front access dimensions can accommodate, removal of the filter tray and the top panel may allow the coil to be lowered into place from the top.

WARNING

HAZARDOUS VOLTAGE: Risk of electric shock. Can cause injury or death. Disconnect all remote electric power supplies before installing and/or servicing.

HIGH TEMPERATURES: Risk of burn. Can cause personal injury. Do not install air handler when outer surfaces of the system are hot.

INSTALLATION

De-energize System

De-energize the Comfort Plus Hydronic system and unbox the Air Handler.

Remove Supply Blower Cover

Remove the cover from the supply blower opening (Figure 1) of the Air Handler and locate the hardware kit.

Remove Coil and Filter Covers

Remove coil and filter covers. Then, remove the front panel of the air handler by removing the perimeter screws.

Remove Screw and Position the Coil in Place

During shipping, the water coil is held in place by one screw on the right side panel of the Air Handler. Remove the screw and lower the water coil into place. Secure the water coil with the screws provided in the hardware kit.

Attach Air Handler

Attach the Air Handler to the right side of the Comfort Plus Hydronic system using six of the eight 7/8” silver screws provided in the hardware kit. Refer to Figure 2 for placement of the Air Handler in relation to the Comfort Plus Hydronic system.

NOTE: For ease in attaching the Air Handler to the Comfort Plus Hydronic system, align the index holes as shown in Figures 3 and 4.

Remove Knockouts

Remove the three knockouts on the front panel of the Air Handler and re-attach the front panel.

ELECTRICAL WIRING

Remove Electrical Panel Cover

Remove the electrical panel cover of the Comfort Plus Hydronic system and locate the five (5) air handler wires in the lower right side of the electrical compartment.

Remove Resistor on Brown Wires

Remove and discard the resistor connecting the two brown wires.

Route Wiring Harness

Route the wiring harness from the Air Handler to the Comfort Plus Hydronic system through the conduit (Figure 2) provided in the hardware kit.

Connect Wires from Air Handler to Comfort Plus

Connect the wires from the Air Handler to the corresponding colored wires from the Comfort Plus Hydronic system. Refer to the Air Handler Wiring Diagram or the Line Voltage Wiring Diagrams for more information.

Connect Ground Wire

Connect the green ground wire (Figure 5) to one of the sheet metal screws that secure the circuit breaker stand off.

WARNING

Risk of personal injury or property damage. Water temperatures used for the Air Handler may not be acceptable for other heating zones in the installation. It is the responsibility of the installer to ensure that proper tempering devices are in place.

PLUMBING

Installation of the water coil plumbing should be completed in a manner similar to the design shown in Typical System Plumbing Diagram (see below).

NOTE: It is the responsibility of the installer to prevent involuntary flow of the water to the air handler. Not doing so may cause limit tripping or decreased heat pump efficiency. Use of a check valve, zone valve, etc. may help in this situation.

AIR DELIVERY

Verify Blower Speed is Correct

Use the System Supply Air Delivery Matrix to verify that the supply air blower speed is set correctly for the application.

Supply Air Delivery Matrix

Supply Air Blower Speed

Static Pressure (inches water column).

External static pressure should not exceed .75 inches water column

0.10

0.25

0.50

0.75

High (CFM)

N/A

1850

1560

1350

Medium High (CFM)

1800

1780

1470

1240

Medium Low (CFM)

1610

1580

1420

N/A

Low (CFM)

1230

1205

N/A

N/A

Install Electrical Panel Cover

Install the electrical panel cover on the Comfort Plus Hydronic system. Then, install the supply blower cover and the coil covers on the Air Handler.

Check Filter

Verify that the filter is in place in the filter tray, install the filter door, and re-energize the Comfort Plus system.

MAINTENANCE & CLEANING

The filter in the Air Handler should be replaced on a regular basis and general cleaning of the cabinet should be conducted at the user's discretion. No additional routine maintenance is required with the Air Handler.

If utilizing a heat pump or air conditioner with the Air Handler, follow the manufacturer's cleaning recommendations for those devices.

1200338 Rev 8 04/26/04